Engineering Standards Index

(Provided to Philadelphia Gear Suppliers for Reference Purposes Only)

ENGINEERING STANDARD INDEX
ENGINEERING
STANDARD
DESCRIPTION
CURRENT
REVISION
ES 01-01 Manual Drawing Requirements
E
ES 01-02 Drawing Format - Arrangement and Data E
ES 01-03 Dimensioning System C
ES 01-05 Information on Layouts (Reducer)
E
ES 01-06 Information on Dimension Drawings for Units D
ES 01-07 Dimensioning and Tolerances
F
ES 01-08
Specification of Raw Material, Heat Treatments, and Hardness Notations on Engineering Drawings D
ES 01-09 Specification for Ultrasonic (UT) and Magnetic Particle Inspection (MPI) on Engineering Drawings
D
ES 01-12 Drawing Revisions J
ES 01-14 Geometric Characteristic Symbols A
ES 01-15 Tapped Holes Metric Sizes B
ES 01-16 Shaft Detail Drawing Guidelines A
ES 02-02 Procedure for Processing Data Sheets on "Same-As" Jobs
D
ES 02-04 Engineering E-Mail Change Notice System X
ES 02-05
Issuing Bills of Materials and Engineering Change Notices
Q
ES 02-07 Procedure for Checking Engineering Drawings D
ES 02-08 Painting of Ship Loose OFO Items --
ES 02-09 Procedure for Generation of Red Line Drawings and Updating of Affected Drawing(s)
B
ES 02-11 New Unit Bill of Material and Ship Loose Parts Procedure B
ES 02-12 Procedure for Obtaining Customer Furnished Material J
ES 02-17 Requires Revision K
ES 02-24 Design Review and Design Verification Guidelines K
ES 02-26 Engineering Standards, Initiation and Approval D
ES 02-28 Electronic Transfer of Engineering Documents C
ES 02-31 Writing, Review, and Delivery of Technical Manuals E
ES 02-32 Requires Revision B
ES 02-33 Specification Cross Reference, Westech to Philadelphia Gear
B
ES 02-34 Archiving Obsolete Engineering Standards and Design Guides
A
ES 02-35 PG Engineering Review of Gearing Drawings & Epicor Entries E
ES 02-36 How to use the BOM Front Sheet Template "P1BM" --
ES 02-37 Procedure for ABS Replacement Gearsets --
ES 05-001
PG-1 Bar - AISI 4140H Steel - Hot Rolled Or Cold Finished - Heat Treated (269/321 BHN, 1” to 8" Dia) H
ES 05-002
PG-2 Bar - Hot Rolled - AISI 4140H Steel Normalized  (1” to 9½" Dia) E
ES 05-003 PG-3 Bars - Forged - AISI 4140H Steel Normalized  (10” to 24" Dia) F
ES 05-012 PG-12 Low Alloy Steel Castings C
ES 05-014 PG-14 Carbon Steel - Bars, Plates, And Structural Shapes E
ES 05-015 PG-15 Gray Iron Castings (ASTM A48 Class 30) C
ES 05-016 PG-16 AISI 4140 Alloy Steel Castings
B
ES 05-017 PG-17 AISI 4340 Alloy Steel Castings B
ES 05-018 PG-18 Forging - AISI 4140H - Heat Treated H
ES 05-019 PG-19 Carbon Steel Forgings, AISI 1020 Through 1030 B
ES 05-020
PG-20 Forgings - AISI 4340H Steel - Rough Turned - Heat Treated K
ES 05-025 PG-25 Cast Tin - Nickel Bronze (Nickel-Phosphor Gear Bronze) C
ES 05-027
PG-27 Nickel Aluminum Bronze Sand Castings C
ES 05-028 PG-28 Manganese Bronze Castings (High Tensile Manganese Bronze) C
ES 05-029 PG-29 Material, Heat Treatment, and Mechanical Properties Requirements for
Torsion Bar - B.O.F. Application
C
ES 05-030 PG-30 Aluminum Bronze Centrifugal Castings C
ES 05-031 PG-31 Forgings - AISI 4340H Steel - Rough Turned - Heat Treated - Sonic Tested G
ES 05-032 PG-32 Forgings & Bars AISI 3310 Alloy Steel - Electric Furnace Grade F
ES 05-037 PG-37 Aluminum Alloy 319 - Sand Castings For Bearing End Caps B
ES 05-041
PG-41 AISI 4130 Steel Forgings Rough Turned - Heat Treated B
ES 05-046 PG-46 Forging & Bars AISI 9310-H Steel - Electric Furnace Grade D
ES 05-051 PG-51 AISI 4340-H Alloy Steel Rolled Ring Forgings - Normalized B
ES 05-052
PG-52 Rim Forgings - AISI 4140H Steel For Welded Gears - Heat Treated
B
ES 05-053 PG-53 Rim Forgings - AISI 4340H Steel For Welded Gears - Heat Treated D
ES 05-092 PG-92 Forgings - AISI 4320H Steel Rough Turned - Normalized J
ES 05-093 PG-93 31CrMoV9 Alloy Steel Forgings Or Rolled Bar, Rough Turned,
Quenched And Tempered (310/350 BHN)
B
ES 05-094
PG-94 Bar - Forged - AISI 4340H Steel - Rough Turned
And Heat Treated (10” to 24" Dia. 320/360 BHN)
F
ES 05-095 PG-95 Bar - Hot Rolled - AISI 4340H Steel - Heat Treated (1” to 9½" Dia, 320/360 BHN) D
ES 05-096 PG-96 Bar - Hot Rolled - AISI 4340 Steel Annealed - Aircraft Quality (1½” to 10" Dia) E
ES 05-097
PG-97 Carbon Steel - Cold Finished Shafting B
ES 05-098 PG-98 Cast Steel - High Strength - Alloy Steel C
ES 05-107 PG-107 Bar - Hot Rolled - AISI 4140 Steel Annealed - Aircraft Quality (1½” to 8" Dia) --
ES 05-108 PG-108 Leaded Nickel Tin Bronze Alloy Castings A
ES 05-109
PG-109 18CrNiMo7-6 Rough Turned - Normalized & Tempered D
ES 05-110
PG-110 Rim Forging - AISI 4330H Modified - for Welded gear - Heat Treated A
ES 05-111 AISI 17 CrNiMo6 - Forged bar - Normalized and Tempered --
ES 05-114
PG-114 Steel Plate, Grade DH-36 High Strength Structural Steel Plates and Shapes --
ES 05-200
AISI 4340H Steel - Rough Turned - Heat Treated - Ultrasonic Tested B
ES 05-201 PG-201 18CrNiMo7-6 Rough Turned Forgings and Steel Bar - Normalized & Tempered B
ES 06-02 Case Depth - Surface Hardened Gears K
ES 06-03 Drawing Requirements for Induction Hardening of Gear Teeth (Tooth to Tooth Scanning Method) E
ES 06-04 Drawing Requirements for Induction Hardening of Alloy Steel Gears (Coil Method) D
ES 06-07
Gas Nitriding of Alloy Steel J
ES 06-08 Gas Carburizing & Hardening of Alloy Steel Gears R
ES 06-13 Shot Peening – Hardened Pinions and Gears D
ES 06-15 Stress Relieving Steel Parts - Other than Weldments --
ES 06-16 Metallurgical & Test Data - Carburized Steel - Req'd by AGMA 2001 --
ES 06-17 Prequench and Temper Requirements for Carburized Gears A
ES 07-01 Forging Allowances and Tolerances, Rough Turned - Except Gear Rims and Hubs D
ES 07-02 Allowances and Tolerances - Forged Gear Rims and Hubs for Welded Gears
G
ES 07-04
Machining Allowances on Welded Steel Housings
D
ES 08-01 Surface Finish C
ES 08-05 Shaft Tolerances on High Speed Gear Units D
ES 08-06 Allowances and Tolerances --
ES 09-01 Shafts - Design Data F
ES 09-02
Shaft Centers
H
ES 09-03
Shaft Gear Seats
J
ES 09-04
Keys and Keyseats
F
ES 09-05 Keyslot Design for Close Balancing Tolerances C
ES 09-06 Thread Design for Bearing Locknuts A
ES 09-07
Balancing Q
ES 09-12 Shrink Fits - Gears N
ES 09-13
Shrink Fit - High Speed Gears D
ES 09-15 Shafts - Over 28" Diameter or 100" Long A
ES 09-16 Rough Turning and Hardening - Heat Treated Alloy Steel Bars --
ES 09-17
Timing Herringbone Gears --
ES 10-01 Sleeve Bearing Selection C
ES 10-03 Taper Roller Bearings - Application and Lubrication B
ES 10-04
Tapered Roller Bearings - Lateral Clearance E
ES 10-05 Mounting Timken Bearings and Obtaining Operating Settings
D
ES 10-06 Tapered Roller Bearings - Double Row Assemblies - Specifications A
ES 11-01 Stud Design E
ES 11-03
Steel Sole Plates B
ES 11-08 Thru Cap Design, Dimensioning and Recording of Thru Caps for Bearings
with Rib Velocity Under 2000 FPM and Oil Seal Lip Velocity Under 3000 FPM
B
ES 11-09 Blind Cap Design, Dimensioning and Recording of Blind Caps for Bearings
with Rib Velocity Under 2000 FPM. Caps to be used on Parallel Shaft Units
B
ES 11-10 Machinery Guards --
ES 12-03 Backlash and Finish Allowance for Spur, Helical and Bevel Gears G
ES 12-04
Tolerances on Shaft Center Distances A
ES 12-07
Lead Modification (Crowning) and Profile Modification of Gear K
ES 12-08 Gear Teeth - Tips and Edges
H
ES 12-09 Pinion & Gear Profile Modification F
ES 12-10
Crowning of Double and Single Helical and Spur Gears
– All Gearing Except High Speed (Above 5000 FPM)
H
ES 12-11 Crowning of Single Helical High Speed Pinions.  (Quality 11 and 12 Gearing) B
ES 12-12 Crowning of Double Helical High Speed Pinions (Quality 11 and 12 Gearing) G
ES 12-13 Special Lead Modification for High Speed Gears Quality 13 and Above or High F/D Ratio Gearing J
ES 12-14
Special Pinion and Gear Profile Modification for High Speed Gears Quality 13 and Above
H
ES 12-15 Groove Design for Shaved Sykes Gears and Pinions B
ES 12-17
Gear and Pinion Blank Design - Spur, Single and Double Helical --
ES 12-19
Tip and Root Relief Ground Pinions and Gears A
ES 12-25 Gear Rims - Pinned Construction - Special Drawing Requirement --
ES 12-26 High Speed Gear Set Design
D
ES 12-27 Steps in the Root Area of Gear Teeth from Tooth Grinding --
ES 12-28 DDG Gear & Pinion Accuracy Limits --
ES 13-14
Bevel Gear Mounting Distance Values
--
ES 13-15 Bevel Gear Blank Design
B
ES 13-16
Bolts - Bevel Gear Ring and Spider Assembly
B
ES 13-17 Drawing Requirements for Hardening of Carburized Stem Bevel Pinions
C
ES 14-01
Worm Gear Design - units Size 1400 and Up B
ES 14-02 Worm Gear Design Rules - Highly Loaded 14" CD and Larger
B
ES 15-01 Coupling Bores - Fits - Keys E
ES 16-01 Design of Welded Steel Gears
F
ES 16-04
Welding Gear Fabrications H
ES 16-05
Stress Relieving of Weldments E
ES 16-06 General Welding Procedure for Miscellaneous Carbon Steel Weldments E
ES 16-09 Applying Low Carbon Overlay to Gear Rim Blanks C
ES 16-12 Welded Spider Fabrications C
ES 16-13
Visual Inspection of Welds A
ES 16-14 Shielded Metal Arc Welding of Carbon Steel to Itself A
ES 16-15 Flux Cored Arc Welding of Carbon Steel to Itself, With Post Heat Treatment A
ES 16-16 Machine Submerged Arc and Semi-Automatic Flux Cored Arc Welding of Carbon Steel &
4140 Material with Post Weld Heat Treatment
B
ES 16-30 Shielded Metal Arc Welding of Carbon Steel to Carbon Steel --
ES 16-31 Metal Inert Gas (MIG) Weld Buildup of Low Carbon Steel Plates and Bars
--
ES 16-32 GTAW of Carbon Steel Pipe to Itself, Butt and Socket Joints, Without Post Weld Heat Treatment C
ES 16-33 Welding Procedure:  SMAW Plate -01 Rev. C dtd:  10/11/2011 Manual Shielded Metal Arc Welding (SMAW) C
ES 16-34 GTAW of Carbon Steel Pipe to Itself, Butt and Socket Joints, Without Post Weld Heat Treat --
ES 16-35 Torch Brazing of Copper Alloys to Themselves A
ES 16-36 GTAW of Stainless Steel Pipe to Itself, Butt and Socket Joints, Without Post Weld Heat Treatment --
ES 16-37 GTAW of Stainless Steel Pipe to Itself, Butt Joints, Without Post Weld Heat Treatment 2
ES 16-38 Gas Tungsten ARC Welding (GTAW) of Stainless Steel Pipe to Carbon Steel Plate, Fillet and Seal Joints, Without Post Weld Heat Treatment --
ES 16-39 GTAW of 304/304L Stainless Steel Pipe and Socket Joints, Without Post Weld Heat Treatment 1
ES 16-40 Stud Welding - Carbon Steel Studs onto S-1 Materials with No PWHT *
ES 19-01 Surface Preparation and Primer Application of Iron and Steel Castings,
Weldments, and Sub-Assemblies
N
ES 19-02 Painting - Finish Coat Q
ES 19-03 Cleaning of Internal Surfaces of Welded Gears C
ES 19-04 Hylomar Universal Blue Gasket/Sealant Compound --
ES 19-05 Cleaning, Pickeling, and Preservation of Carbon Steel Piping A
ES 19-06 Surface Preparation & Primer Application of Iron and Steel Castings, Weldments
and Sub-Assemblies for Use with 2190 TEP Oils
E
ES 19-07 Chrome Plating for Repair and Corrosion / Wear Resistance A
ES 19-09 Metal (Wire) Spray Procedure A
ES 19-10
Metal (Powder) Spray Procedure B
ES 19-11 Metal (HVOF) Spray Procedure A
ES 19-12 Anti-friction Coating of Clutch Pistons --
ES 19-13 Repair Bushing Design --
ES 19-14 Standard Repair Procedure for the Installation of Keensert Inserts B
ES 19-15
Process Specification for Puddling Repair Babbitted Bearings D
ES 19-16
Severe Service Paint System - High Speed OEM and Gearboxes with Unpainted Interiors A
ES 21-02 Bolt Torque and Preload G
ES 21-05 Fasteners - Locking of F
ES 22-01 Lubrication Requirements - Gear Reducers C
ES 22-02
Lubrication Instructions Spiral Bevel Units, Type HB Standard Mounting B
ES 22-03
Lubrication Instructions Parallel Shaft Units, Type HP Standard Mounting C
ES 22-04
Lubrication Instructions Spiral Bevel Units, Type VB Standard Mounting C
ES 22-05
Lubrication Instructions Parallel Shaft Units, Type VP Standard Mounting D
ES 23-01
Lubrication System Specifications D
ES 23-02 Lubrication and Piping Systems Design and Assembly C
ES 23-03 Sizing and Selection Lubrication Systems Piping Sizes and Flows E
ES 23-04
Lubricant Sumps - Integral or Separate A
ES 23-05
Gear Spray Design, H. S. Units D
ES 23-06 Hydro Testing of Welded Stainless Steel Pipe --
ES 24-03 Relief Valves
E
ES 24-04
Pumps - Approved Sources A
ES 24-05
Motor Driven Pump Assemblies for All New Designs E
ES 24-06
Orifice Plugs H
ES 24-07 Spray Nozzles E
ES 24-08 Couplings - Seals - Pump Drives E
ES 25-02 Synchrotorque Products - Preservation & Packaging Requirements B
ES 25-03 Synchrodrive and Gear-Pak Lubrication Fluid - Dexron A
ES 25-04
Synchrodrive and Gear-Pak Lubrication Fluid - Moderate
--
ES 25-05
Synchrodrive and Gear-Pak Lubrication Fluid - Medium
A
ES 25-06 Synchrodrive and Gear-Pak Lubrication Fluid - Heavy
A
ES 25-08 Hydraulic Actuator Motors --
ES 25-11
Synchrodrive Clutch Cups --
ES 26-01 Material Test Samples (American Bureau of Shipping)
B
ES 26-02 Piping Schedule - Marine Drives (American Bureau of Shipping) - Certification
A
ES 29-01 Part Number System - Commodities and Purchased Parts D
ES 29-03 Drawing/Part Number System L
ES 30-01 Wiring: Gear Drives & Lubrication Consoles --
Philadelphia Gear
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